Airport SystemsInstallation and Operation GuideforHigh Intensity ObstructionLighting SystemModel SG-60Manual Number EPM-00000019-001Honeywell Airport
Airport SystemsSG-60 High Intensity Strobe System 1-2 Manual EPM-00000019 Rev AFigure 1-1: Model SGC-60 Master Controller
Airport SystemsSG-60 High Intensity Strobe System 1-3 Manual EPM-00000019 Rev AFigure 1-2: Model SGF-60 Flashhead
Airport SystemsSG-60 High Intensity Strobe System 1-4 Manual EPM-00000019 Rev A1.3 Safety PrecautionsThe following general safety precautions must be
Airport SystemsSG-60 High Intensity Strobe System 1-5 Manual EPM-00000019 Rev AWARNING!This system uses lethal voltages in the Flashhead. Unless absol
Airport SystemsSG-60 High Intensity Strobe System 1-6 Manual EPM-00000019 Rev A1.4 SpecificationsLight Output:Day Intensity...
Airport SystemsSG-60 High Intensity Strobe System 1-7 Manual EPM-00000019 Rev AFlashhead Fail... Relay K1 de-ene
Airport SystemsSG-60 High Intensity Strobe System 2-1 Manual EPM-00000019 Rev ASECTION 2. INSTALLATION & POWER UPWARNING!Modifications to the Pow
Airport SystemsSG-60 High Intensity Strobe System 2-2 Manual EPM-00000019 Rev A2.2.1.1 System ControlsSet Master Controller switches (Figure 1-1, Page
Airport SystemsSG-60 High Intensity Strobe System 2-3 Manual EPM-00000019 Rev A• SW2 – (Figure 2-10, Item 2, Page 2-25) This switch is used to set for
Airport SystemsSG-60 High Intensity Strobe System 2-4 Manual EPM-00000019 Rev A2.2.2.1 Power ConfigurationThe Flashhead(s) are factory set for the cor
Airport SystemsEPM-00000019-001 i Rev AHISTORY OF REVISIONSRev. Comment ECO# Approved DateA First Release (New Boards) 3637 S. Hammond 8/30/2002NOTICE
Airport SystemsSG-60 High Intensity Strobe System 2-5 Manual EPM-00000019 Rev A• SW3 – (Figure 2-11, Item 3, Page 2-26) Used to specify the ID number
Airport SystemsSG-60 High Intensity Strobe System 2-6 Manual EPM-00000019 Rev A7. Refer to Figure 2-1 below. Dress the electrode wires away from the s
Airport SystemsSG-60 High Intensity Strobe System 2-7 Manual EPM-00000019 Rev ATypically, the Flashhead is mounted to a bracket, which is then attache
Airport SystemsSG-60 High Intensity Strobe System 2-8 Manual EPM-00000019 Rev A2.3.4 Cables and Junction BoxesThe cables shall be properly supported a
Airport SystemsSG-60 High Intensity Strobe System 2-9 Manual EPM-00000019 Rev AFigure 2-2: Master Controller Mounting Dimensions
Airport SystemsSG-60 High Intensity Strobe System 2-10 Manual EPM-00000019 Rev AFigure 2-3: Flashhead Outline and Mounting Dimensions
Airport SystemsSG-60 High Intensity Strobe System 2-11 Manual EPM-00000019 Rev A2.4 Installation WiringFollow the procedure below to perform the inst
Airport SystemsSG-60 High Intensity Strobe System 2-12 Manual EPM-00000019 Rev A2.4.1 Master Controller to Photocell WiringThe photocell is supplied w
Airport SystemsSG-60 High Intensity Strobe System 2-13 Manual EPM-00000019 Rev A2.4.4 Master Controller Wiring For Dual SystemsIf your installation is
Airport SystemsSG-60 High Intensity Strobe System 2-14 Manual EPM-00000019 Rev AIf your red light system has a Honeywell 9LCA Series Red Light Control
Airport SystemsEPM-00000019-001 ii Rev ADISCLAIMERSThis manual could contain technical inaccuracies or typographical errors. Honeywellreserves the rig
Airport SystemsSG-60 High Intensity Strobe System 2-15 Manual EPM-00000019 Rev AFigure 2-5: Flex Conduit Typical Installation Layout2.4.6.1 Procedures
Airport SystemsSG-60 High Intensity Strobe System 2-16 Manual EPM-00000019 Rev Athe junction box ports. Do not begin to run wire through a junction b
Airport SystemsSG-60 High Intensity Strobe System 2-17 Manual EPM-00000019 Rev Aand the connection should be at the top end of the junction box.Wiring
Airport SystemsSG-60 High Intensity Strobe System 2-18 Manual EPM-00000019 Rev A2.4.7 Junction Box DetailsThis section will detail the proper wire int
Airport SystemsSG-60 High Intensity Strobe System 2-19 Manual EPM-00000019 Rev AFigure 2-6: Junction Box Wiring Details
Airport SystemsSG-60 High Intensity Strobe System 2-20 Manual EPM-00000019 Rev AFigure 2-7: Flex Conduit Installation Detail
Airport SystemsSG-60 High Intensity Strobe System 2-21 Manual EPM-00000019 Rev AThe flex conduit will need to be properly mounted to the horizontal an
Airport SystemsSG-60 High Intensity Strobe System 2-22 Manual EPM-00000019 Rev AItem 6 is a shield drain wire that will not be used for interconnectio
Airport SystemsSG-60 High Intensity Strobe System 2-23 Manual EPM-00000019 Rev A9. The power wires should be spliced together using split bolt connect
Airport SystemsSG-60 High Intensity Strobe System 2-24 Manual EPM-00000019 Rev A** It is extremely important to connect allData cable inner shields t
Airport SystemsEPM-00000019-001 iii Rev ATABLE OF CONTENTSSAFETY INFORMATION ...
Airport SystemsSG-60 High Intensity Strobe System 2-25 Manual EPM-00000019 Rev AFigure 2-10: Master Controller Circuit Board
Airport SystemsSG-60 High Intensity Strobe System 2-26 Manual EPM-00000019 Rev AFigure 2-11: Flashhead Digital Control Board
Airport SystemsSG-60 High Intensity Strobe System 2-27 Manual EPM-00000019 Rev A2.5 Final Installation CheckBefore applying power to the equipment, pe
Airport SystemsSG-60 High Intensity Strobe System 2-28 Manual EPM-00000019 Rev A6. Verify open circuit between TB5-S and TB5-A (both on Data Cable)7.
Airport SystemsSG-60 High Intensity Strobe System 2-29 Manual EPM-00000019 Rev A§ DS32 - 33 – (Figure 2-10, Item 5, Page 2-25) The indications on thes
Airport SystemsSG-60 High Intensity Strobe System 2-30 Manual EPM-00000019 Rev A7. Verify that the LED test sequence has started. The test sequence w
Airport SystemsSG-60 High Intensity Strobe System 2-31 Manual EPM-00000019 Rev A6. If you have a Dual (Red/White) System, the Red Lights should be OFF
Airport SystemsSG-60 High Intensity Strobe System 2-32 Manual EPM-00000019 Rev A6. If you have a Dual (Red/White) System: Verify normal red night mod
Airport SystemsSG-60 High Intensity Strobe System 2-33 Manual EPM-00000019 Rev A2.6.5 Verify Photocell Operation Connected to Controller1. Verify prop
Airport SystemsSG-60 High Intensity Strobe System 2-34 Manual EPM-00000019 Rev Afor normal operation. If any test did not pass, please consult SECTIO
Airport SystemsEPM-00000019-001 iv Rev A3.3.4 Communications Circuitry...
Airport SystemsSG-60 High Intensity Strobe System 3-1 Manual EPM-00000019 Rev ASECTION 3. PRINCIPLES OF OPERATION3.1 Overall DescriptionThe SG-60 Hig
Airport SystemsSG-60 High Intensity Strobe System 3-2 Manual EPM-00000019 Rev Aenergy storage capacitors discharge rapidly through the flashtube. The
Airport SystemsSG-60 High Intensity Strobe System 3-3 Manual EPM-00000019 Rev AWARNING!HIGH VOLTAGE is on the energy storage capacitors C1, C2, C3A an
Airport SystemsSG-60 High Intensity Strobe System 3-4 Manual EPM-00000019 Rev AThe Digital Board functions are discussed in more detail below.3.2.2.1
Airport SystemsSG-60 High Intensity Strobe System 3-5 Manual EPM-00000019 Rev Aposition is shown on the board silkscreen. Note that ON means zero, an
Airport SystemsSG-60 High Intensity Strobe System 3-6 Manual EPM-00000019 Rev A3.2.2.4 Flash ControlTo fire the flashtube, the Digital Board pulls dow
Airport SystemsSG-60 High Intensity Strobe System 3-7 Manual EPM-00000019 Rev A3.2.3.1 High Voltage RectificationThis section of the Trigger/High-Volt
Airport SystemsSG-60 High Intensity Strobe System 3-8 Manual EPM-00000019 Rev A3.3 SGC-60 Master Controller3.3.1 Power SupplyThe Master Controller inp
Airport SystemsSG-60 High Intensity Strobe System 3-9 Manual EPM-00000019 Rev AThe Master Controller gives previously good Flashheads four chances to
Airport SystemsSG-60 High Intensity Strobe System 3-10 Manual EPM-00000019 Rev Aduring the daytime. In this case, the Master Controller will briefly
Airport SystemsEPM-00000019-001 v Rev ASAFETY INFORMATIONThis section contains general safety instructions for using your Honeywell equipment. Taskand
Airport SystemsSG-60 High Intensity Strobe System 3-11 Manual EPM-00000019 Rev AFigure 3-1: Master Controller Board Schematic
Airport SystemsSG-60 High Intensity Strobe System 3-12 Manual EPM-00000019 Rev AFigure 3-2: SGF-60 Flashhead System Schematic
Airport SystemsSG-60 High Intensity Strobe System 3-13 Manual EPM-00000019 Rev AFigure 3-3: SGF-60 Digital Board Schematic
Airport SystemsSG-60 High Intensity Strobe System 3-14 Manual EPM-00000019 Rev AFigure 3-4: SGF-60 Trigger/High-Voltage Board Schematic
Airport SystemsSG-60 High Intensity Strobe System 4-1 Manual EPM-00000019 Rev ASECTION 4. TROUBLESHOOTINGRefer to the troubleshooting flowcharts. Rep
Airport SystemsSG-60 High Intensity Strobe System 4-2 Manual EPM-00000019 Rev AThe charts assume that that you have already eliminated these as possib
Airport SystemsSG-60 High Intensity Strobe System 4-3 Manual EPM-00000019 Rev AAre any LEDson MasterController lit?All Flashheads stuckin Day ModeYesN
Airport SystemsSG-60 High Intensity Strobe System 4-4 Manual EPM-00000019 Rev AFlashhead does notflashPress DB SW1pushbutton 1 secand release.YesNoPow
Airport SystemsSG-60 High Intensity Strobe System 4-5 Manual EPM-00000019 Rev AIs DB DS3green LEDsteady off?Flashhead stuck inDay ModeYesNoLocate and
Airport SystemsSG-60 High Intensity Strobe System 4-6 Manual EPM-00000019 Rev ARed Lights don’t turnon at night.Connect wiring from MC TB-6 toTop Red
Airport SystemsEPM-00000019-001 vi Rev A QUALIFIED PERSONNELThe term “qualified personnel” is defined here as individuals who thoroughlyunderstand the
Airport SystemsSG-60 High Intensity Strobe System 4-7 Manual EPM-00000019 Rev AYesSet MC switch SW-2 toon.See General SystemTroubleshootingNoDoes MC s
Airport SystemsSG-60 High Intensity Strobe System 5-1 Manual EPM-00000019 Rev ASECTION 5. MAINTENANCE5.1 SGC-60 Master ControllerThe Master Controlle
Airport SystemsSG-60 High Intensity Strobe System 5-2 Manual EPM-00000019 Rev A10. Attach wires with the push on connectors to the following terminals
Airport SystemsSG-60 High Intensity Strobe System 5-3 Manual EPM-00000019 Rev A5. Unpack the new flashtube. Do not touch the glass envelope - contam
Airport SystemsSG-60 High Intensity Strobe System 6-1 Manual EPM-00000019 Rev ASECTION 6. REPLACEMENT PARTSDescription Part NumberSGF-60 FlashheadC
Airport SystemsSG-60 High Intensity Strobe System 7-1 Manual EPM-00000019 Rev ASECTION 7. ANTENNA OBSTRUCTION LIGHT (AOL)This addendum includes the f
Airport SystemsSG-60 High Intensity Strobe System 7-2 Manual EPM-00000019 Rev AFigure 7-1: SG-60 AOL Flashhead Mounting Dimensions
Airport SystemsSG-60 High Intensity Strobe System 7-3 Manual EPM-00000019 Rev AFigure 7-2: SG-60 AOL Power Supply Mounting Dimensions
Airport SystemsSG-60 High Intensity Strobe System 7-4 Manual EPM-00000019 Rev AFigure 7-3: SG-60 AOL Wiring Installation
Airport SystemsSG-60 High Intensity Strobe System 7-5 Manual EPM-00000019 Rev AFigure 7-4: SG-60 AOL Flashhead Component Locations
Airport SystemsEPM-00000019-001 vii Rev AWARNING!KEEP AWAY FROM LIVE CIRCUITS. OPERATION AND MAINTENANCEPERSONNEL MUST OBSERVE ALL SAFETY REGULATIONS
Airport SystemsSG-60 High Intensity Strobe System 7-6 Manual EPM-00000019 Rev AFigure 7-5: SG-60 AOL Power Supply Component Locations
Airport SystemsSG-60 High Intensity Strobe System 7-7 Manual EPM-00000019 Rev AFigure 7-6: SG-60 AOL Schematic
Airport SystemsSG-60 High Intensity Strobe System 1-1 Manual EPM-00000019 Rev ASECTION 1. GENERAL INFORMATION1.1 ScopeThis manual provides informatio
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